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Precision Spot UV Curing System with Closed-Loop Feedback

OmniCure S2000 Spot UV Curing System with Closed-Loop Feedback Technology

The OmniCure® S2000 Spot UV Curing System is the most intelligent UV adhesive curing system of its kind for UV assembly manufacturing processes. Innovatively engineered with exceptional control features and optimum power capabilities, the OmniCure® S2000 offers ultimate precision and repeatability for highest quality in both automated and manual adhesive curing applications.


OmniCure Closed-Loop Feedback
Found exclusively in the OmniCure® S2000, Lumen Dynamics' proprietary Closed-Loop Feedback technology enables manufacturers to design spot UV curing assembly processes that ensure consistent UV curing results with higher yields and lower costs.
  • Features & Benefits
  • Specifications
  • Closed-Loop Feedback
  • Closed-Loop Feedback Savings
  • Intelli-Lamp®
  • Intelli-Lamp® Savings

OmniCure® S2000 Features

Benefits
NEW Faster Shutter Activation Time 70% improvement of shutter activation latency increasing productivity, especially for high volume manufacturing.
NEW Downloadable StepCure® Software Download customized multi-phase cure profiles directly to the unit. No need for a permanently connected PC.
NEW Modified PLC Level Mode Provides a software-selectable mode increasing versatility.
200W UV lamp technology with up to 30W/cm2 of output and a 2000 hour lamp life guarantee Lower operating costs.
Intelli-Lamp® Technology to cool lamp and monitor lamp hours Maintain optimum operating condition, stable lamp output, longer lamp life, accumulated lamp hours.
2 UV Lamp Options Special UV lamp technology for acrylic adhesives provides a tack-free surface cure.
Closed-Loop Feedback Technology Automatically maintains a constant output for a repeatable spot UV curing process.
External PC Controlled Beneficial for automated assembly processes.
Adjustable light output in 1% increments Allowing very precise control of UV lamp output.
Easily combined with the R2000 Radiometer Calibrate and set absolute irradiance levels wirelessly from a single reference point.

Description

OmniCure® S2000 Spot UV Curing System
UV Lamp High Pressure 200 Watt Mercury Vapor Short Arc
UV Lamp Life 2000 hours (guaranteed)
Available Filters Standard: 320-500nm
Optional: 250-450nm*, 365nm, 320-390nm, 400-500nm
Panel Controls Power On/Off, Display Mode, Adjust UP/DOWN, START/STOP, lock/unlock
Panel Displays Accumulated UV Lamp Usage, Exposure Time (0.2 - 999.9sec), iris setting (0-100%) / irradiance level 0.2W/cm² - 40W/cm²), lamp on, shutter open, calibrated, light guide inserted, shutter/lamp error, lamp warm-up
Warm-up Period 4 minutes (typical)
Power In 100-120VAC / 200-240VAC, 50/60Hz
Power Supply High efficiency, switch mode, line isolated
 

General Specifications
Dimensions (LxWxH) 13.3" x 7.1" x 7.9" (33.8cm x 18.0cm x 20.1cm)
Weight 9.9lbs (4.5kg)
Includes Lamp Module, Selected Filter (installed), Protective Eyewear, Grounded and Shielded Power Cord, Foot Pedal, Manual
 

Warranty
1 year (excluding UV Lamp and Light Guide)

*Blank filter; must be used with fiber or extended range light guide
Please Note: Hg-LAMP CONTAINS MERCURY, Manage in Accord with Disposal Laws, See: www.lamprecycle.org or call 1-800-668-8752

OmniCure Closed-Loop Feedback Comparison

The Advantages of Lumen Dynamics'
Proprietary Closed-Loop Feedback
Automatic Correction to Lamp Intensity Drop-off

Over time, lamp intensity diminishes effective curing. The OmniCure® S2000 internal intensity sensor monitors light output in real time, and opens the iris to automatically correct light output within +/-5%, ensuring repeatable and measurable doses of energy leading to increased yields and quality.

A PLC/audible alarm warns when the lamp can no longer generate the set irradiance level. Now you can use your lamp until the end of its lifetime, without the requirement to check for lamp intensity.

OmniCure Closed-Loop Feedback Comparison

Calibration with the OmniCure® R2000 Radiometer offers real time display of irradiance on the OmniCure® S2000.

  • The only system that can be calibrated in real time for NIST accuracy
  • Ideal for automated or semi-automated environments
  • Often imitated - never duplicated
  • Developed by Lumen Dynamics

Closed-Loop Feedback Saving Calculator


This form illustrates the savings that can be achieved with the OmniCure® S2000's Closed-Loop Feedback Technology over a standard UV arc lamp curing solution.
Currency: OmniCure® S2000 (With Closed-Loop Feedback) Standard UV Arc Lamp System
Step 1 » Enter the Data Related to Calibration
Validation / Calibration Frequency =
(Every how many hours is the UV Output checked/measured?)		 Hours Hours
Validation / Calibration Time =
(How long does it take to check/measure the UV output? )		 Minutes Minutes
Number of Shifts per Week =
(How many shifts a week is the UV Curing System used?) (1 Shift = 8 working hours)
Number of UV Curing Systems Operating Per Shift =
(How many UV Curing Systems are used per shift?)
Number of Validation / Calibrations per UV Curing System a Year =
(This is the total number of all calibrations performed in a month)
[(Number of Shifts per Week X 8 hours X 52 weeks)
Validation / Calibration Frequency]
X
Number of UV Curing Systems
Operating Per Shift
Hourly Labor Rate =
(What is the hourly salary of the operator who performs the calibration?)
Step 2 » Economic Value of Closed-Loop Feedback
Annual Validation / Calibration Cost =
(This is the annual cost of calibrating all the UV Curing Systems) (Number of Calibrations per UV Curing System a Year X Calibration Time X Hourly Labor Rate)
Total Annual Savings with OmniCure® S2000 (ROI) =
(This is how much savings can be realized annually with the OmniCure® S2000 UV Curing System)
Calibration Hours
Sales Support Locator

Take advantage of these savings NOW!

Other Benefits
  • Consistent UV Curing/Bonding
  • Repeatable process
  • Higher Yield
  • Less downtime
  • Minimizes operator intervention

Patented Intelli-Lamp® Technology
At the heart of the OmniCure® system is the unique Intelli-Lamp® technology.
Guaranteed Long Life The OmniCure® S2000 Intelli-Lamp® has a guaranteed 2000-hour lifetime and the OmniCure® S1000 Intelli-Lamp® has a 2000-hour typical lifetime.
Pre-Aligned & Focused Snap-in insertion automatically senses the Intelli-Lamp®, eliminating the need for operator alignment or focusing.
Automatic Lamp Hour Tracking The Intelli-Lamp® technology automatically maintains the lamp hours directly on the lamp to facilitate activation of lamp warranty if required.
Broad Spectral Output The Intelli-Lamp® provides output across virtually the entire visible and UV spectrum, making it suitable for a wide range of adhesive/substrate bonding applications.
Built-In Reflector Each Intelli-Lamp® includes its own new reflector, eliminating the need for reflector replacement.
Hot-Strike Prevention Automatic lamp striking cools and prevents hot-striking to protect lamp life.

Economic Value Calculator for Intelli-Lamp® Technology


This form illustrates the savings that can be achieved with the OmniCure® S2000's Intelli-Lamp® Technology over a
standard UV arc lamp curing solution.
Currency: OmniCure®
with Intelli-Lamp®		 Standard UV Arc
Lamp System
Step 1 » Enter the Data Related to The UV Arc Lamp
Number of Shifts per Week =
(How many shifts a week is the UV Curing System used ?) (1 Shift = 8 working hours)
UV Arc Lamp Life =
(Effective operational life)		 Hours
(Typical lamp life for the
OmniCure® S2000 System) 		Hours
Estimated Number of UV Arc Lamps
Replaced Annually =
Number of Shifts
per Week X 8 Hours X 52 weeks
UV Arc Lamp Life
Number of UV Curing Systems
Operating Per Shift =
(How many UV Curing Systems
are used per shift?)
Total Estimated Number of UV Arc Lamps
Replaced Annually =
(Number of UV Curing Systems Operating Per Shift X Number of UV Arc Lamps Replaced Annually)
Estimated Lamp List Price =
Total UV Arc Lamp Cost Annually =
(Arc Lamp Cost X Total Number of UV Arc Lamps Replaced Annually )
Savings on UV Arc Lamps Annually =
Step 2 » Enter the Data Related to UV Arc Lamp Replacement Cost
Time to Replace a UV Arc Lamp =
(How long does it take to replace a UV Arc Lamp? )		 Minutes Minutes
Hourly Labor Rate =
(What is the hourly salary of the operator who performs the UV Arc Lamp replacement?)
Total UV Arc Lamp Replacement Cost Annually =
(Time to Replace a UV Arc Lamp X Hourly Labor Rate X Total Number of UV Arc Lamps Replaced Annually )
Step 3 » Economic Value of Intelli-Lamp®
Total Annual Savings with OmniCure®'s Intelli-Lamp® Technology (ROI) =
Sales Support Locator

Take advantage of these savings NOW!

Other Benefits
  • Longer assembly production runs
  • Higher assembly production outputs
  • Less downtime
  • Less impact on the environment

» Related Products

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Light Guides
Adjustable Collimating Adaptor
Cure Ring
High Power Fibre Light Line
Light Line
Optical Accessories
OmniCure® R2000 Radiometer
Cure Site Radiometer
Cure Ring Radiometer
Radiometry
Call us today to learn how our UV Curing solutions can improve your UV Curing Assembly processes.